Process Control Systems Division – Practicon Ltd

Weighing, Batching & Automation System Specialist

Process Control Systems Division

Control Systems Department

Innovative Automation Engineering & Software Design

Practicon’s Process Control Systems Division specialises in the design, build, and supply of advanced weighing, batching, and automation control systems. We combine proven engineering expertise with the latest PLC, SCADA, and industrial software technologies to deliver systems that enhance efficiency, traceability, and operational performance.

Innovative Process Control for Manufacturing Efficiency

Our control systems integrate seamlessly with new or existing production lines, providing real-time data visibility, improved quality control, and reduced downtime. From electrical design and PLC programming to SCADA visualisation and ERP/MES connectivity, Practicon ensures complete integration across your automation infrastructure.

Engineering Partners

Practicon partners with global leaders in industrial automation technology, including Siemens, Rockwell Automation, and Ignition, to deliver cutting-edge, reliable, and future-proof control solutions.

Key Features

  • Custom-designed PLC and SCADA automation systems
  • Integration with ERP, MES, and industrial databases
  • Advanced alarm management and reporting
  • Secure industrial communication protocols
  • ATEX & IEC compliance for hazardous environments
  • Real-time visualisation and process trending
  • Electrical and pneumatic control panel design
  • OEM integration and system upgrades
  • Comprehensive software development and testing

Customer Benefits

  • Increased process efficiency and throughput
  • Improved product quality and traceability
  • Reduced manual intervention and downtime
  • Enhanced operational visibility and decision-making
  • Seamless integration with existing plant systems
  • Compliance with industry and safety regulations
  • Optimised resource management through ERP/MES connectivity
  • Long-term scalability and system flexibility
  • Full technical support and expert engineering service
Image 1 Image 2 Image 3 Image 4 Image 5

Custom SCADA, PLC, and Software Engineering Solutions

Practicon designs and implements flexible, scalable control solutions built around your specific manufacturing requirements. Using industry-leading platforms such as Siemens, Allen-Bradley, Mitsubishi, and Ignition, we deliver automation solutions that combine performance, reliability, and compliance with ATEX and IEC standards.

  • Custom PLC and SCADA systems for process, batch, and discrete manufacturing
  • ERP/MES integration for real-time production data
  • Industrial network design and cybersecurity compliance
  • Alarm management, trending, and reporting tools
  • Electrical, pneumatic, and control panel design
  • OEM system support and software upgrades

Integration with ERP, MES & Data Platforms

Practicon’s automation systems communicate securely with company ERP and MES platforms, enabling full material and batch traceability. This integration supports resource management, scheduling, and production reporting, helping manufacturers achieve compliance, transparency, and efficiency across their entire operation.

Certified, Reliable & Scalable Design

All Practicon systems are engineered to meet international safety and quality standards, including ATEX and IEC certification. Modular, future-ready architectures ensure easy scalability for plant expansions and process upgrades, giving customers long-term flexibility and value.


Recommended...

Read more about PlantForensics : Industrial Plant Playback & Process Intelligence

Plant Playback | Automation Playback | Process Intelligence Most sites already have SCADA screens, PLC data and alarm logs—but when something goes wrong, it’s still hard to prove what actually happened, and in what order. PlantForensics gives you plant playback—also known as automation playback—to rewind and prove what happened. It also adds event search, condition […]

Read more about Batch Control System for Recipe Blending & Automated Batching

Batch Control System for Recipe Batch Blending & Automated Batching Reduce Batching Errors, Improve Accuracy, Traceability & Production Efficiency FAQs What is a batch control system? A batch control system executes and monitors a recipe-defined process to ensure each step happens in the right order, with the right quantities and conditions. It improves consistency, reduces […]

Read more about Recipe Management System for Dispensary Weighing

Recipe Management System for Dispensary Weighing & Batch Control Dispensary Weighing & Recipe Control Systems for Accurate, Compliant Batch Production FAQs What is a recipe management system for dispensary weighing? A recipe management system centralises recipes, ingredient targets, tolerances and dispensing instructions so operators can weigh materials consistently. In a dispensary environment it helps reduce […]

Read more about SCADA Systems & PLC Control Systems

SCADA Systems | SCADA & PLC Software for Automated Manufacturing Practicon delivers turnkey SCADA Systems and SCADA software and PLC control system solutions designed to automate, monitor, and optimise industrial manufacturing processes. Our systems provide real-time data visibility, precise process control, and traceable production insight — helping manufacturers improve efficiency, compliance, and uptime. If you […]

Read more about Tank Farm Loading & Off Loading Systems

Automated Solutions for Safe, Accurate, and Traceable Material Transfer Practicon designs and implements intelligent tank farm distribution and tanker loading/offloading systems that streamline bulk material handling in industrial plants. Our PLC and SCADA based control systems provide precise material management, ensuring safe, compliant, and efficient operations across liquid and powder transfer processes.